Company profile
A large chemical enterprise producing over 1.2 million tons of ammonium nitrate and nitric acid.
Total production modernization
Before implementation:
- Heating of cables and switching equipment due to old/worn electrical facilities. It leads to fires and shutdowns of production sites.
- In the cost structure, the cost of electricity is at least 40%
- A global re-equipment of production starts, which will radically change the landscape of the company, including the specifics of energy consumption by 2024.
- Enterprise management aims to create a “digital factory”
Project results:
- Increase the speed of reactions on accidents from 2 hours to 2 minutes
- Reduce shutdowns and average recovery time
- Build forecast dispatch schedules for consumption
- Monitor current power consumption of workshops and analyze it
- Monitor the status of switching equipment
- Aggregate data for analysis and comparison in purposes of optimizations
Project Prospects:
- integrate existing commercial metering into the System, refuse from the analogue compare electricity consumption with the load of the workshop (production of final products)
- associate consumption with repair schedules
- compare metering data to electricity purchase planning